PDA

View Full Version : PTP's Smoking Turbo Fix



Fobio
08-18-2009, 12:02 PM
Here's a link to PTP's GB for their "smoking turbo fix". It's $25USD and seems worth trying. What do you guys think?

PS. Thanks to MPS for pointing me to this last night.

http://www.mazdaspeedforums.org/forum/pt-performance/35601-gb-smoking-turbo-fix.html


This is where the GB for the oil burning fix starts, and we will be giving a description of what the part does as well.

What it does?

Our testing has shown that the motor pushes oil past the turbo seals due to the crank case pressures. How you ask, well let me try to explain.

The PCV system is supposed to create a vacuum in the motor under cruise and idle conditions. This causes the seals, rings, and drain back to all “seal” when under vacuum. Problem, the motor never really reaches a vacuum point due to the configuration of the system. This causes huge issues with the oil return from the turbo back into the block. Any pressure at all and I mean just one or two psi will cause the oil to back up in the turbo and that in return will cause the oil to push past the seal in the turbo. Now, this doesn’t mean that your turbo is “blown” it just means that the oil has to go somewhere and its “leaking” past the turbo seals.

There is a direct relationship to aftermarket DP causing the turbo seals to leak, so let me explain what happens here.

Every turbo system on every car has before and after turbo pressures. We are going to be talking about aft pressures because this is what causes the seals to leak. If the crankcase has 2 psi of pressure in it and the aft turbo pressure is 5 to 7 psi then the seal will not leak. This example would be with the factory DP install. When you go with an aftermarket DP the pressures drop in the aft turbo side, thus causing the pressure in the crank case to overcome the aft pressures in the turbo. This is where you get your smoking turbo issues from, it’s a design flaw.

Test results are as follows:

Factory DP, factory PCV system in place:

Crank case pressure (idle) 1.2 to 2.0 psi
Aft turbo pressures: 2.8 to 7 psi

Aftermarket DP, factory PCV system in place:

Crank case pressure (idle) 1.2 to 2.4 psi
Aft turbo pressure (idle): 1.0 to 2.0 psi

With the PTP mod installed into the PCV system the crank case pressure moved from a PSI to a vacuum, thus allowing the oil to drain back into the oil pan, vs keeping the oil backed up in the turbo.

For some this may be hard to understand, I mean, how can a pressure in the crank case keep the oil return from working? It’s just like having a blocked or restricted oil return line. Any pressure being applied to the oil return line applies close to 4 times that pressure in the turbo housing. I wish I could have gotten some oil return line pressure readings but that is not where the problem starts, its more inside the turbo than at the line itself and any intrusive testing of pressure in the return line would have been very difficult to monitor due to the testing equipment causing a restriction itself.

So what does this mean? Well good news is, your turbo is not blown (it shouldn’t be but we have seen a few very bad cases that cause the seals to “cook”, thus causing a blown turbo. This is very rare and you will smoke all the time, not just at idle or cruise.) and you can rest knowing that we have a fix for you. Bad news, you are going to have to spend $25 to fix it. If you ask me, it’s a cheap fix for the problem.

I do want to address what you are going to be getting when you place your order. It’s an insert for the PCV system, it takes all but a minute to install and the part really doesn’t consist of much. So when you get it please do not go “this is it?” because we are offering a money back guarantee with the part that it will fix your smoking turbo issues. We have 100’s of man hours into this part, and several cut up PCV systems and valve covers to determine what the cause of the smoking was. We took a look at getting a pat pending on this part (still are in the process) but wanted to get this out to you ASAP at a price we feel is fair and to keep the competition from duplicating it.

If you have any questions about what I have posted here feel free to ask them, thanks.

http://www.mazdaspeedforums.org/forum/attachments/pt-performance/6037d1250340884t-gb-smoking-turbo-fix-pict0001.jpg

Link to make a purchase: PT-Performance.com (http://www.pt-performance.com/showProduct.php?vID=3&cID=4&pID=260)

Garu
08-18-2009, 12:36 PM
Depends on ETA and installation job, also the compatibility of this with aftermarket DPs and Catbacks.

MPS
08-18-2009, 12:39 PM
BTW
Thank RoyRoy :)

MPS
08-18-2009, 12:41 PM
plz do a GB so we can all save shipping :bana

Garu
08-18-2009, 12:41 PM
For him being the way he is?

Zoom Zoom Boy
08-18-2009, 01:57 PM
Good info and read.

However, I have one small comment related to the wording used in the post.

If the stock MS3 downpipe and PCV does not exhibit this smoking turbo issue as noted and it only occurs when the stock PCV system is mated to an aftermarket DP, then this is not a 'Design Flaw, as noted by PTPerformance. Or, at least, it is not a Mazda design flaw, but rather, a design flaw of the aftermarket part manufacturer and seller not performing extensive testing with the MS3 prior to releasing their parts for the MS3 application.

ptperformance
08-18-2009, 03:21 PM
Depends on ETA and installation job, also the compatibility of this with aftermarket DPs and Catbacks.

2 minute install, very easy. Was designed to work with aftermarket parts due to the oil burning issues.


plz do a GB so we can all save shipping :bana

I will get you guys taken care of, get a group of you together and I can save on shipping costs if we ship to one general location. Thanks.


Good info and read.

However, I have one small comment related to the wording used in the post.

If the stock MS3 downpipe and PCV does not exhibit this smoking turbo issue as noted and it only occurs when the stock PCV system is mated to an aftermarket DP, then this is not a 'Design Flaw, as noted by PTPerformance. Or, at least, it is not a Mazda design flaw, but rather, a design flaw of the aftermarket part manufacturer and seller not performing extensive testing with the MS3 prior to releasing their parts for the MS3 application.

Yes and no, the error of margin is so slight that we have seen even stock MS3's and 6's smoke at idle based on our pressure testing of stock cars. Just letting the oil go past the 4000 mile mark before changing it will cause issues with smoking on a stock car. Mazda built to little margin into the current PCV system on the car and this is why the aftermarket DP's smoke on most cars and why very few stock cars smoke.

Mazda is working on the fix right now and they have a revised PCV out on the market, it still smokes a little bit at idle (local is testing one now). They had the right idea, but didn't fix the problem at the source, they just put a band aid on the problem. Our fix will work with stock, aftermarket, cat back, turbo back, just about any exhaust combination that you can think of.

Next (still testing this), we have found a secondary effect that this part has on the car... I help with the reduction and in some cases complete removal of part throttle knock. Yes, it cures knock that we all get at 2800 to 3800 RPM. I am still doing pressure testing and trying to determine why this happens, but for those that are getting knock at part throttle... this little mod seems to help a great deal.

I will post back more on this as we further our testing but so far is looks very promising.

I want to thank Fobio for linking me to the site, I will be adding you guys to my favorites, thanks!

Garu
08-18-2009, 03:39 PM
Man now I really miss my speed. :(

stormin84
08-18-2009, 04:22 PM
who is doing the gb, count me in...

MRT_MS3
08-18-2009, 05:32 PM
subscribing as well. Id like to get a little more info about this mod. Im a little skeptical about it because we don't know if theres any downside yet for this mod. Could this do damage to the car if the part fails to operate?

MRT_MS3
08-18-2009, 05:39 PM
Also I'd like to add that my car is stock with only 16k and i'm fortunate that im not having this problem. But id like to prevent that from ever happening so Im hoping this mod is the 'fix'.

-cj-
08-18-2009, 05:40 PM
Count me in...

alhope34
08-18-2009, 07:39 PM
I'm in too.

MPS
08-18-2009, 08:26 PM
well i guess i will do the GB =)

Edmonius
08-19-2009, 01:44 AM
Why not. I'm in too.

MPS
08-19-2009, 02:50 AM
http://www.torontomazda3.ca/forum/showthread.php?t=36416

Whitems3
08-22-2009, 11:13 PM
this really works?

lasersocks
08-26-2009, 10:25 PM
Hey,

So did you guys end up getting this thing?

I am a new ms3 owner who has been having the smoking turbo problem. Its at mazda now having the turbo and cat replaced but I'm wondering if I should still consider getting this thing?

alhope34
08-26-2009, 11:07 PM
Hey,

So did you guys end up getting this thing?

I am a new ms3 owner who has been having the smoking turbo problem. Its at mazda now having the turbo and cat replaced but I'm wondering if I should still consider getting this thing?

Get it!

lasersocks
08-27-2009, 10:55 AM
Get it!

so did you guys already do the group buy?

MPS
08-27-2009, 11:11 AM
not closed yet

MPS
08-27-2009, 11:12 AM
http://www.torontomazda3.ca/forum/showthread.php?t=36416