majic
06-22-2005, 11:52 PM
One day i saw a guy at msprotege.com do a 3rd brake light. he used 5 fat ass LEDs.. me no like.. i saw one on ebay - $50USD = no thanks.. i decided to make my own (coincidentally at the same time as tonyzoomzoom from mazda3.ca) I just ran this by Tony and he\'s cool with it. Thanks go to him helping me out with questions and picking a proper resistor. alright, lets get to it.
LEDs - superbright RED
http://xs37.xs.to/pics/05286/IMG_1433.jpg
PCB - cut it out to size, filed it down a bit too
http://xs37.xs.to/pics/05286/IMG_1434.jpg
High heat (not needed but will reuse elsewhere) glossy black spray paint
http://xs37.xs.to/pics/05286/IMG_1436.jpg
Attempt #1
http://xs37.xs.to/pics/05286/IMG_1445.jpg
That\'s bright!!!
http://xs37.xs.to/pics/05286/IMG_1441.jpg
WTF? burned out LEDs?
http://xs37.xs.to/pics/05286/IMG_1440.jpg
Makeshift connector to fit in the stock bulb socket - just split a spade connector and glued it to another one :)
http://xs37.xs.to/pics/05286/IMG_1443.jpg
http://xs37.xs.to/pics/05286/IMG_1444.jpg
umm.. apparently you need a current limiting resistor, lol.. and mine were too small and the LEDs just burned out.. *sigh*
so i bought more.. and better (5Watt) resistors. I needed 220ohms but i couldn\'t find one at active surplus, so i bought 3x560ohm (in parallel they give 186.67ohms)
http://xs37.xs.to/pics/05286/IMG_1488.jpg
http://xs37.xs.to/pics/05286/IMG_1491.jpg
I also made a better connector (mimicked the bulb connection) - just wrapped some copper wire around a piece of plastic and tightened it (turns out that the plastic is a little too thick and the connectors in the socket got a little bent so when I try to put the bulb back it’s a bit loose. oh well.. not planning on going back… :D
http://xs37.xs.to/pics/05286/IMG_1489.jpg
connecting, soldering, oy vey
http://xs37.xs.to/pics/05286/IMG_1492.jpg
TAAAAAADAAAAAAAAA - 3x17 UBER bright LEDs
http://xs37.xs.to/pics/05286/IMG_1493.jpg
Like a glove!
http://xs37.xs.to/pics/05286/IMG_1495.jpg
side view
http://xs37.xs.to/pics/05286/IMG_1496.jpg
and the other
http://xs37.xs.to/pics/05286/IMG_1497.jpg
the PCB is held by lotsa hot glue :)
http://xs37.xs.to/pics/05286/IMG_1500.jpg
attached to the car, test fire
http://xs37.xs.to/pics/05286/IMG_1502.jpg
close-up flash
http://xs37.xs.to/pics/05286/IMG_1503.jpg
close-up no flash
http://xs37.xs.to/pics/05286/IMG_1504.jpg
fully installed
http://xs37.xs.to/pics/05286/IMG_1506.jpg
with flash (you can see the glue a bit.. if i get anal i might use a black marker to cover it up but you can barely see it - really)
http://xs37.xs.to/pics/05286/IMG_1508.jpg
more installed pix
http://xs37.xs.to/pics/05286/IMG_1509.jpg
http://xs37.xs.to/pics/05286/IMG_1511.jpg
http://xs37.xs.to/pics/05286/IMG_1514.jpg
http://xs37.xs.to/pics/05286/IMG_1515.jpg
here\'s the soldering that took place
http://xs37.xs.to/pics/05286/IMG_1518.jpg
http://xs37.xs.to/pics/05286/IMG_1519.jpg
http://xs37.xs.to/pics/05286/IMG_1520.jpg
night shots
http://xs37.xs.to/pics/05286/IMG_1521.jpg
http://xs37.xs.to/pics/05286/IMG_1524.jpg
and finally a schematic
http://xs57.xs.to/pics/05483/schematic.jpg
Once again, thanks to Tony and if you have any questions, feel free to ask and let me know what you think.
EDIT: schematic link was broken. image fixed.
LEDs - superbright RED
http://xs37.xs.to/pics/05286/IMG_1433.jpg
PCB - cut it out to size, filed it down a bit too
http://xs37.xs.to/pics/05286/IMG_1434.jpg
High heat (not needed but will reuse elsewhere) glossy black spray paint
http://xs37.xs.to/pics/05286/IMG_1436.jpg
Attempt #1
http://xs37.xs.to/pics/05286/IMG_1445.jpg
That\'s bright!!!
http://xs37.xs.to/pics/05286/IMG_1441.jpg
WTF? burned out LEDs?
http://xs37.xs.to/pics/05286/IMG_1440.jpg
Makeshift connector to fit in the stock bulb socket - just split a spade connector and glued it to another one :)
http://xs37.xs.to/pics/05286/IMG_1443.jpg
http://xs37.xs.to/pics/05286/IMG_1444.jpg
umm.. apparently you need a current limiting resistor, lol.. and mine were too small and the LEDs just burned out.. *sigh*
so i bought more.. and better (5Watt) resistors. I needed 220ohms but i couldn\'t find one at active surplus, so i bought 3x560ohm (in parallel they give 186.67ohms)
http://xs37.xs.to/pics/05286/IMG_1488.jpg
http://xs37.xs.to/pics/05286/IMG_1491.jpg
I also made a better connector (mimicked the bulb connection) - just wrapped some copper wire around a piece of plastic and tightened it (turns out that the plastic is a little too thick and the connectors in the socket got a little bent so when I try to put the bulb back it’s a bit loose. oh well.. not planning on going back… :D
http://xs37.xs.to/pics/05286/IMG_1489.jpg
connecting, soldering, oy vey
http://xs37.xs.to/pics/05286/IMG_1492.jpg
TAAAAAADAAAAAAAAA - 3x17 UBER bright LEDs
http://xs37.xs.to/pics/05286/IMG_1493.jpg
Like a glove!
http://xs37.xs.to/pics/05286/IMG_1495.jpg
side view
http://xs37.xs.to/pics/05286/IMG_1496.jpg
and the other
http://xs37.xs.to/pics/05286/IMG_1497.jpg
the PCB is held by lotsa hot glue :)
http://xs37.xs.to/pics/05286/IMG_1500.jpg
attached to the car, test fire
http://xs37.xs.to/pics/05286/IMG_1502.jpg
close-up flash
http://xs37.xs.to/pics/05286/IMG_1503.jpg
close-up no flash
http://xs37.xs.to/pics/05286/IMG_1504.jpg
fully installed
http://xs37.xs.to/pics/05286/IMG_1506.jpg
with flash (you can see the glue a bit.. if i get anal i might use a black marker to cover it up but you can barely see it - really)
http://xs37.xs.to/pics/05286/IMG_1508.jpg
more installed pix
http://xs37.xs.to/pics/05286/IMG_1509.jpg
http://xs37.xs.to/pics/05286/IMG_1511.jpg
http://xs37.xs.to/pics/05286/IMG_1514.jpg
http://xs37.xs.to/pics/05286/IMG_1515.jpg
here\'s the soldering that took place
http://xs37.xs.to/pics/05286/IMG_1518.jpg
http://xs37.xs.to/pics/05286/IMG_1519.jpg
http://xs37.xs.to/pics/05286/IMG_1520.jpg
night shots
http://xs37.xs.to/pics/05286/IMG_1521.jpg
http://xs37.xs.to/pics/05286/IMG_1524.jpg
and finally a schematic
http://xs57.xs.to/pics/05483/schematic.jpg
Once again, thanks to Tony and if you have any questions, feel free to ask and let me know what you think.
EDIT: schematic link was broken. image fixed.